Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. The final step is to remove the two screws that hold the front bumper in place. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. There are videos for that as well. Sepex Carts: 1. Diode Reassemble the parts and reconnect the fuel line and air filter. pull the rear body off by sliding it forward, lifting, and removing it. Line the outer edges of windows to avoid spray painting them. Remove the tires and wheels. How do you install snubber on a club car? Performance Plus Carts Club Car Ds Golf Cart All. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. There are a few ways to take the top off a golf cart. The lift kit has a hand crank that you use to raise and lower the golf cart. Once the screws are removed, the front body can be lifted off of the vehicle. Spray the acrylic base coat on the fiberglass body. Make sure the body is aligned correctly before tightening the screws. Find the gas tank and remove the three bolts holding it down. removal of the reverse switch cover, which Barry does by unscrewing the Your email address will not be published. Once the screws are removed, you can pull the old body off the cart. Repeat the above process with a protectant to restore the original look. Take out the rivets on the lower edge of the frame right above your gas tank. Drying of paint usually takes up to half an hour. Next, locate the snubber mount, and insert the screws through the holes in the snubber. There is no need to rub the wipe more than once in the same area. The OBC is used to tell your Club Car supplied charger when to turn on and off. I took it one step further and color matched the club car precedent plastics as well. I ordered the body from Extreme Kartz, a Double Take body kit. Clean the jets and orifices with a carburetor cleaner. A golf cart lift is a device that raises and lowers the golf cart. connected to the forward/reverse switch. Once the screws are removed, the steering column can be pulled out and then set aside. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. The pictures were a great help, Thank you! The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. $110.45. Take the front seat off followed by the charging receptacle. Tips for Painting a Golf Cart. 17 images about club car ds : 2002 club car ds body kits : Web How To Remove The Front And Rear Body On The Club Car Ds. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Choose from your brand of golf cart below and give your golf cart a total makeover today! This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Four 12v Deep Cycle Batteries and 48-V . Free shipping. https://www.youtube.com/watch?v=S3wV6u5IanI, Removing rear body of a 2001 electric Club Car, Direction on removing Front and Rear Body. Remove the rear end from the golf cart. I haven't seen any. The next step is to remove the four screws that hold the body in place. By using the content on this website, you agree to the terms outlined in this disclaimer. This is the age of stickers and decals. Copyright 2023, arsearchinc - All Rights Reserved. I just plugged the fried OBC back in and the cart works great. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Run a heat gun over the plastic surfaces such as trims. Spray the vinegar onto the water spot on your golf cart. Please check out our other videos for the remaining videos. Lift existing seat back off of cart. Take out the fuel filter inside the tank. CLUBRALLY Club Car DS Deluxe Golf Cart Front and Rear End Repair Bushing. I can't thank you enough. A long pry bar; An old towel; Air blow gun . Be sure to use jack stands to secure your cart. Remove the sandpaper dust by washing it down with water from a hose. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. (See Figure 1) 2. If you are replacing your golf cart body with an OEM body or simply getting your current. Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. Drill the crack at the end so that it doesnt become bigger. You probably wouldn't even need jackstands. FRONT BODY REMOVAL 1. These screws are located on the front of the vehicle, near the top. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Thanks for the compliment on the site. Drill through the crack in a V shape and put a plastic weld on the rear. the primary seat is removed and four more bolts are loosened, allowing Barry to The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Once the bolts are removed, you can lift the body off the chassis. I wish I was able to do it myself. These screws are located on the bottom of the bumper. Take your time and you'll be fine. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Thanks again!!! Once the screws are removed, the body can be pulled off of the cart. *Disclaimer: This video description contains affiliate links. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Custom 12-inch Aluminum SVT Wheels. Remove the bolts on the front bracing on either side of the cart and lift them off. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. DS is an abbreviation for "double-seated." Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. . Use an acrylic spray paint or plastic spray fusion paint to paint the cart. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. You must log in or register to reply here. all american swimming times 2022 abril 6, 2023 ; removing the body from a club car golf cart. 2. 3. 5. $24.95. You can follow the steps below to remove a Yamaha G16 golf cart body. *Disclaimer: This video description contains affiliate links. This may take some time and youve to be prepared for the wait. Free shipping. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Find the gas tank and remove the three bolts holding it down. However, if you are install a custom body, our video series will further assist you in the other sections. followed by removal of all the trim. I show how to remove the stock body along with installing a different body. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Sponsored. My name is Ernie Lo and I'm an avid golf fan! Source: diagrampoligon.blogspot.com. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. You can make stickers and decals when outlining a branding strategy for a golf outing or tournament. Fix some plastic tape on the front side so that the weld doesnt push through. Paint the cart from a well-ventilated area to avoid fumes inhalation. Thanks - I forgot google and youtube are our friends. You can give the plastic golf cart body a classic green or white paint. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Experience the DoubleTake difference with components preconfigured and engineered to fit Club Car DS Golf Carts! Put cart in reverse. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Professional IPL laser epilator women laser hair removal female pulsed light ele. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? The Best Rattle Can Car Paintjob! Not sure what to do from there. These screws are located on the front of the vehicle, near the top. Let us know if you have any questions. Put a little bit of vinegar into a spray bottle. Turn the shut-off valve to off. That doesn't mean there isn't one though. Let us know if you have any questions. You can find a list of compatible bodies on the Club Car website. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. . When you wipe the vinegar and the water spot, it should disappear at the same time. Then run the engine and use a black light to pinpoint the leak. $1,14696. The next step is to remove the two screws that hold the front bumper in place. Spray and scrub the inside with a cleaner and a brush. Free . Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking Take some general cleaner on a sponge and rub it gently over the cushions of the seat. It needs to go from the solenoid to B- on the controller. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. Finally, reattach the screws to the bottom of the Club Car. Rotate the governor arm in a counter-clockwise direction. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. Once the screws are removed, the bumper can be pulled off of the cart. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? Plastic fusion spray paint is a good choice for smooth surfaces. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Take out the fuel filter inside the tank. Find a gas tank hose that is long enough to fit into your golf cart. However, golf carts Hi there. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. One way is to use a golf cart lift. Drill the pop rivets across the top behind the steering wheel. Well I have the micro beer problem to! Parts like suspensions, drive trains, motors and brakes use metal. Once the screws are removed, you can lift the windshield off the body. To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. To completely remove the drive clutch, you must first remove the drive belt. Fold the material and heat it again to ensure bonding. (I assume it's a painted surface.) It needs to go from the solenoid to B- on the controller. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. Your email address will not be published. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. . I will wipe it down thoroughly with W&G remover. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. Reconnect power. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Next, How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car Remove the two bolts on the rear seat area of the cart. Use a plastic welding kit to melt the plastic. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. best of . Under NO circumstances should you attempt to fix your golf cart on your own. 4. #golfcart #rattlecanpaintjob #paintjob More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3In this video I paint my golf cart.
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