[3], TPV was created following several years of research and development to find a new material for injection molded tires.
Thermoplastic vulcanizates (TPV) are part of the thermoplastic elastomer (TPE) family of polymers, but are closest in elastomeric properties to EPDM thermoset rubber, combining the characteristics of vulcanized rubber with the processing properties of thermoplastics. The first sales of developmental products were in 1977, the year it was registered by Monsanto, and it was fully commercialized in 1981.[4]. Reed Rubber recycles all production scrap, whichwould go into a landfill ifwe used athermoset material. 314.450.4789 L ,%9BDZy!cK-Zu$fXV
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TPVsoffer keyfeaturessuch aslow compression set,extendedaging performance,chemical resistance, anda wide range of flexibility, all achievedwiththe processing ease of thermoplastics.
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It can be used in a variety of sealing applications including pipe seals, bridge expansion joints and curtain walls, parts for potable water and pipe seals for sewer and drainage. 2 0 obj
Other tests, which looked at whether the surfaces of the profiles bore the marks of radiation-induced degradation, showed the material surface appears homogeneous. Photographs made using an atomic force microscope and a scanning electron microscope show a multitude of very small particles, typically no bigger than a couple of microns in diameter. %#o_ C
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The results of tests that measured the color shift (Delta E) between the exterior and interior surface of old and new automotive secondary roof profiles showed that the TPV material experienced insignificant color changes. <>
Whether designing a static or dynamic seal, it is important not to overlook the long-term performance of the elastomer. %PDF-1.5
qo(UR5s! Yet some of the key indicators of the material's ability to hold up in this dynamic application did not change significantly. (hZ/g , , , , , , , ! 0000001820 00000 n
Thermoplastic elastomers, or TPE, are a broad class of polymer that includes a multi-phase polymer system. `"@'6;]X##ncLF>['*OoGw+rQB. OD&.Hq% @/qf~z;Y=OJ}CV2'\A1;97P `\r3M8! 0
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Our results are tabulated below. 0000013075 00000 n
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In our experience, however, flexible PVC does not hold up well over the years, especially if subject to warm air. In commercial glazing seals, Santoprene TPV is used for curtain wall, storefront, architectural window, and skylight weatherseal applications. 0000024449 00000 n
, , () / () . Compression set also remained virtually identical. hb```"kV}5~g`0ptHL0Uxx)UK_k!`D)9N5Jtlw8HosC eAvFmjXs8T?N(IGBD^YT&C ^_Bml5G/z*
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Fully cross-linked or vulcanized means 98% or above and because the morphology is "locked-in," it provides stable physical properties. , . 0000033583 00000 n
While this search for a new tire material was unsuccessful, it led to the development of TPV, which combines the characteristics of vulcanized rubber with the processing properties of thermoplastics. cl^&*@7hFA|J+j_q 1m!l^a'^887Sfzv:ziA@;E5|=t\!G[!<6e@cEW 5WYR5e6/-:c1}s:R=*#,jBNS2s2u+HAskRzr=8w@[[$5~pBioc2=G1}`_$crm:Jq)2
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In a heat aging test conducted by an independent lab, Reed held dozens of TPV and PVC specimens in a heat aging chamber for 12 weeks at 100C. endobj
It is also commonly used in residential glazing seals due to its low air and water infiltration ratings for the life of window and door systems. endstream
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With so many variations and corresponding differences in properties and cost, how do you know which is right for your application? In weatherseals, TPV is used as a lightweight alternative to thermoset rubber materials in semi-dynamic and static parts, while in underhood and under-car applications it is well-suited for air ducts, tubing, molded seals, grommets, suspension bellows, cable jacketing, plugs, bumpers and many other parts. h cBu@j~M[`6=0a`De~e+:^zS=$d:6Hf@K[I4p
o9W9B22 @rt&`Jr?77;$F? E#k6;x_h@ F|VNW^+aGO}? Santoprene TPV is used in wiring connectors to make watertight seals with electrical and thermal resistance; insulation for high voltage applications; and flexibility even at low temperatures to 60C. 1 0 obj
The results of tests on protective boots for automotive rack and pinion gears showed that older TPV has slightly lower physical and mechanical properties than new material. PVC is a common choice for seals, and has been around a long time. , : , . There are almost 100 grades in the S portfolio which are used globally in the automotive, household appliance, electrical, construction and healthcare markets. Santoprene TPV is ready to use and does not need to be compounded with different ingredients such as reinforcing fillers (carbon black, mineral fillers), stabilizers, plasticizing oils, and curing systems[5][6]. . endobj
Of course, your seal may never see these temperatures, but the results do suggest how these two materials will perform at lower temperatures over an extended period of time. () , : : : , : : . : : : , : , , () . 0
Our TPV compounds are an innovative blend of olefins and EPDM. 89523 0 obj
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. Designed for specific engineered applications, Santoprene TPV grades range from a hardness of 35 Shore A up to 50 Shore D. Santoprene TPV grades offer the following: Santoprene TPV grades are designed for a broad range of specific engineered applications. <>
It was also used in the medical industry as a gasket on syringe plungers. 0000011375 00000 n
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}WSC]gT TPV is a dynamically vulcanized alloy consisting mostly of fully cured EPDM rubber particles encapsulated in a polypropylene (PP) matrix. Due to its sealing properties, Santoprene TPV was also successful in the domestic and high-rise construction sectors in applications such as window seals, caster wheels, tubing and small hose parts, electrical connectors and coatings for wire and cables. Are you using a TPV or thermoplastic vulcanizates material but wonder if you can get the same performance properties at a more cost-effective price point? Sug2Tym4##,bjqYeXckM]ZJM9`xOheT\gF^.>/,c
/S2s-q21Q@?Dh.wnuo{'M9}~2I^_}wv5[0H{_[4['Vm3m;3Y~|~vYy_{. Thermoforming: The thermoforming properties of Santoprene TPV are similar to acrylonitrile butadiene styrene (ABS) and exhibit good melt strength, which provides uniform and predictable sag characteristics during heating. After all, we understand that you want your material to be flexible, but your budget may not have room to stretch. vxWg M .{rlN]g /C8[*9Pp42Osa(O N|Uq09KTR-SMzoN 7exiCX6IBm@N|7mn6DMf/5YG8 81 0 obj
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Blow molding: Santoprene TPV can be blow molded in single layer, multi-layer, exchange blow, sequential 3D, suction blow, flashless extrusion blow, injection blow and press-blow molding processes.
Santoprene TPV is used in washing machines, dryers, dishwashers, refrigerators, small appliances and floorcare. 5 32
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Also, different grades of TPV and of PVC could yield somewhat different results, but these findings are consistent with most of the literature available. The results were dramatic: the TPV specimens changed very little, but the PVC specimens shrank by nearly 10%, and became much harder and less elastic.
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