Afterwards, he cuts the main supports, mills the drum supports, grinds and assembles the bearings and drum supports, assembles the platen, and fixes the chain on the sprockets. :-D Nice job!! My advice to anyone considering purchasing a Planer would be to look at purchasing (or building) a good Drum Sander instead. It can move the wood anywhere from 0-20fpm.
I always give honest opinions, findings, and experiences on products. We also use third-party cookies that help us analyze and understand how you use this website. May it bring you years of good service! You also have the option to opt-out of these cookies. Forget the video, I want the sketch-up plans, with the improvments mentioned!
For this design, you would need MDF, plywood, angle iron, oil paint, a drive motor, bolts and nuts, and some other tools you would find within the tutorial. Nice work.
This cookie is set by GDPR Cookie Consent plugin. I dont know how I ever lived without it at this point. Have reviewed the post on your machine several times and each time it is an inspiration to scrap my project and attempt to build a machine like yours. Call Powermatic I think they have a job for you. Its a 6x6x0.25thick, 14 long square tube with 1/4 steel plate welded to the tops and bottom. motor pulleys I would also like to buy the plans if possible. Shipping to West Coast shouldnt be to bad. Why spend a lot of money to ship theFlatmasterwhen you can buy the kit and put that money into building a very nice box and top? Originally, I was going to use a 2hp Taiwanese dust collector motor and Im glad I didnt. I picked it up at the tractor supply house for just under $200.
Added on October 19, 2010. I would gladly pay for a set of plans if your willing to sell. motor that I couldnt use at home. On longer drums use two or three different grits at once. The views and opinions expressed on this blog are purely our own. Plus the board is sanded and ready to go with very little touch up sanding. This is our most popular size of drum kit. The Wood Whisperer abides by word of mouth marketing standards and holds integrity in the highest regard. Great idea using the granite countertop for a platten. Parts as follows V-Drum Kits are a great solution for customers outside of North America. Very clever use of the conveyor for mobility by the way.
2) Needed to get consistent thicknesses on cabinet doors and face-frames. 1/2" I have found the same issue using my Drum Sanderthat I use my Planer very little. Setting up a smaller shop at home and would like a machine like you built. Would be interested in any drawings that you have, willing to pay for them of course. The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". Liked your design on the 36 drum sander. That looks like an awful lot of work to build, but worth it! Even if its only 4 or 5 hp, it does the trick.
Copyright 2006-2022 The Wood Whisperer Inc. For this build, you would need a table saw; the table saw sled, disc sander, wooden bench vice, angle grinder stand, and a drill guide.This drum sander is not too large, this means that it would be great for a small office or workshop space. The 4" diameter drum allows for a feed rate of 20' per minute. R.H.M. It was made with acrylic (Plexiglas) that was glued together. junior363@gmail.com. Nick. I built this drum sander for three reasons: 1) Sick of using a hand sanders to smooth my end-grain cutting boards. Wish I had the time to attempt a project like this. Its a fully instructional video tutorial and would guide you through the process of making yours. Matt, amazing enginuity. You did a great job, enjoy! You would start by turning scrap wood into a drum. In this overview, the builder gives you the dimensions and all the information you need to build your sander. I couldnt shell out thousands for one. I recently bought a CNC machine as well. This basic kit includes a 24" x 4" diameter drum, suitable for any cabinet maker or furniture builder, 2 bearings, 2 - 3"x5/8" pulleys, 2 - 3"x10yd rolls of sandpaper, 1 in 100g and 1 in 180g and a dvd plan on how to build the unit. The cookie is used to store the user consent for the cookies in the category "Analytics". My email is jnhaller@sbcglobal.net.
If youre willing to send me plans, Ill gladly pay for them. Matt are you interested in selling these. The mounting plates were CNCd from aluminum to ensure a precise system. I see allot of DIY designs have problems with this. I was a little suspicious of the power rating but the ammeter confirms (assuming a reasonable efficiency) of up to 25 amp current draw at 220v when under full load.
Could you please send me your sketchup-plans.
It does not store any personal data.
Find someone who knows how to work metal though! These cookies will be stored in your browser only with your consent. Thanks for sharing, and Im also interesting in seeing this BEAST in action! What a fantastic machine. This is a project way beyond my abilities. You may need to prepare all the materials, tools and equipment you would need before you begin. Oh, and for those wondering, my materials cost was just over $1000. Ultimately I probably should have just worked at the gas station and spent the money on a commercial unit, but the same could probably be said for a lot of the stuff we build ourselves :). In this video, he provides instructions coupled with the dimensions he used in building. Hello, http://woodgears.ca/bandsaw/homemade.html, http://www.youtube.com/watch?v..re=related. Centrifugal force is a key element. Do you have a set of working plans? I only worked on it on the weekends but it took about 7 long weekends to finish. If youd be so kind as to send the plans, Ill use them as a go-by and build around what Ive got on hand. I dont run the sander long enough to need a continuous duty motor, or a TEFC.
Sandpaper used on the V-Drum is less costly than the clothback paper used for commercial units. How large in diameter are the rails for the linear bearings and where did you get them? If I could get those sketchup plans I would be super grateful as well. In this video tutorial, the instructor gives an overview of his already built DIY drum sander.
Just shut down my shop over town and had a 36 in. If i do its to get my stock down close to where I want it and then I do a final on the wide belt. This unit can easily be constructed by the hobbyist or the professional woodworker. This builder spent about $500 building this sander, where it would cost about five times that if he were to get a new one. The tutorial is clear, but you may need to create a plan to follow yourself, as there is no building plan within the video. Your email address will not be published.
Thank you for making this possible. Itll have an MDF drum similar to yours but its around 20 inches long. Its no where near what you did here. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. Ive been looking to build a drum sander as well and this baby of yours looks totally awesome. One of the important functions of a drum sander is to sand pieces of wood to fit particular shapes, edges, or corners. I felt bad having it sitting around gathering dust while I only needed my Drum Sander. Motors can be purchased brand new at Harbour Freight, or any farm supply store. DC motor conveyor control Although I am still considering buying a new lunchbox planer just to save some time and effort, I can feed through 4 or 5 boards at a time. I have alot of parts if anyone is interested, I can make you a deal. But opting out of some of these cookies may affect your browsing experience. Where can I get the Sketchup plans? Excellent work! You should be proud of what you accomplished with this. The tutorial is segmented into 17 clear steps. I have been wanting to build something like that for a long time. I began building a 24 inch thickness sander months ago. Thanks ricpog@aol.com. Just came across your sander.
I went with 1/8 x 3/4 by length as required steel bar sandwiched between two sheets of 3/4 MDF for most of the material. He begins by building the sanding drum and rollers; he includes a link on how to do this within the tutorial. I sure would appreciate that very much. But how can you do all this and more if you have no Drum sander in your workshop? Great job! They are conveyor rollers (ironically) and are held in place by a piece of 1/2 tube welded to a tab. 20 DIY Rock Tumbler Projects: How To Make A Rock Tumbler, 14 DIY Laser Cutter Projects: How To Build A Laser Cutter, 20 DIY Table Saw Workbench Projects: Do It Yourself Easily, 24 DIY Router Table Projects: How To Build A Router Table, 12 DIY Sawmill Plans: How To Build A Sawmill Like A Pro, 24 DIY Spot Welder Projects: How To Make A Pro Spot Welder, 20 DIY Log Splitter Projects: Do It Yourself Easily, 15 DIY Table Saw Projects: How To Make A Homemade Table Saw, 23 DIY Micro Camper Plans You Can Build Easily, 25 Brilliant and Easy to Build DIY Computer Desks, 23 DIY Computer Case - How To Build A Computer Case, 15 DIY Target Stand Projects - How To Build A Target Stand For Shooting, 25 DIY Shower Wall Panels Plans You Can DIY Easily, 19 DIY Slide Projects - How To Build A Play Slide, Diy Game & Recreation Room Furniture Projects, 7 Homemade Drum Sander You Can DIY Easily, 10 Easy DIY Tutorials for a Drafting Table, 7 DIY TUTORIALS FOR BUILDING METAL LATHES. Matt are you selling plans for your drum sander? Mine is an 18 grizzly and I love it.
Conveyor belt ( sandpaper belt)
I would be interested in the plans and would of course pay. Enjoy! Its made with 3 layers of laminated plywood on each side and some 2 by 4 oak beams. These cookies ensure basic functionalities and security features of the website, anonymously. lumber1@mymts.net. Thanks. Fantastic job !
Depth of cut is changed by switching the grit of sandpaper. bangood.com circuit boards for tach and conveyor speed controller. This way you never have to run a whole face frame through a wide sander.
Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. Your machine looks way better than mine though :)
Thanks very much. Great Job!
General questionif you were to use a hole saw on the discs, say, three holes per disc, and then glue them up, would it affect the performance of the drum? Our sander relies on a perfectly flat top and the paper lifting off of the drum. The drum was shellacd to provide better adhesion of the hook side of the Velcro material, then spirally wrapped with 120 grit paper. We have a wide range of sandpaper grits available for wood from 60 grit to 400 grit and up to 1500 grit by special order for polishing. The drum is made form polycarbonate tubing which runs cooler and eliminates static. What rpm do you run the drum at or is it variable speed also? However, there are millions of products and services on the web, and I only promote those products or services that I would use personally. Unique Features of the V-Drum and Flatmaster Sanders -.
Its 90% complete and in full production now, just needs paint and some wire looms which I probably will never get, so I figured pics are worth showing. Wow am I impressed. Maybe.. Just curious if you received something considering how old this post is. Well done! Ive started making guitars for family and friends. Snipe is non-existent, but Im sure misalignment might introduce it into the system if Im not careful. Very innovative. Because of these sanders using hook and loop and the high RPM of the drum, centrifugal force pushes the paper off of the drum and allows the hook and loop to tighten up, creating an air gap under the paper. This video tutorial teaches you how to make a drum sander using a 400W bench grinder for power.
The written tutorial has helpful links and pictures to guide you. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. Great project. Hi Everyone Ill try to grab a video thats a good point seeing it in action is another story altogether. Viewer Project If you watch other videos on the internet of home-made drum sanders, a lot of the chattering noises are coming from the out-of-roundness of the drum, which even if you correct through truing the drum, you still have a weight imbalance that imparts vibration into the system). The project got put on the backburner and I ended up using a friends sander (what a concept). The cookies is used to store the user consent for the cookies in the category "Necessary".
I know copies of paperwork and mail is expensive. The MDF discs (over 50 of them) were cut with a router (ugh) and epoxied onto the shaft. Are you able to shoot a video of it in action? Hi Matt: Like so many others here I would absolutely love a copy of your plans if you would be willing to send them to me. and any other info you think pertinent to building this sander. Someday Ill get it working right. Im using a 190 vdc industrial motor and ebay speed controller for drive motor.
Im in central PA. Secondly, centrifugal force means it takes less power to run the "V"-Drum as the drum is not forcing the paper into the wood. This is a very different drum sander than the traditional drum sander. Thank you, Matt, really impressed with your build. If you have a motor with a 1/2" shaft please specify at the time of your order and the pulley can be switched. The drum was made with a drill rod, MDF cylinders, and some PVC plumbing. The pressure rollers are indispensable. that thing is a BEAST indeed! Besides, a lathe is much simpler than THIS beauty.. lol. I am also interested in any information that is still available? Thickness drum sander made using an old treadmill.
So i put it aside. The video is done in a step by step building process so you can note the steps as you watch. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); The Wood Whisperer is proudly sponsored by brands that Marc trusts. That thing is a hoss. Let me know the cost and I would be willing to pay for them. If you would please e-mail me with any plans/sketches you have. With no static on the drum, dust won't stick to the paper.
I would love to get a set of plans for this as well if you wouldnt mind sending them to me. The wheels are locking casters and definitely undersized now that Ive added all the steel and granite. Its a pretty lengthy tutorial, so ensure you have enough time before you begin. I too am very interested in the Sketchup and general plans for this build! This site uses affiliate links. Impressive build. sanding drum paper wrap
Conveyor rollers (bought from Grizzly) Your machine is making me seriously reconsider a LOT of my design ideas I just wish my metalworking skills were up to par with yours. Required fields are marked *. Whats next, a homemade space shuttle ? ?please and a list of parts thank you for your time john streetermy e mail is jtstreeter43@gmail.com. Hi Matt I love your design and would greatly appreciate your plans if they are available. keyed shaft for sanding drum How long did it take to build?
This design looks like a great starting point. Firstly it lifts paper off the drum creating an air gap. Inside this tutorial, you would find a link to the pdf that contains the plans dimensions in the description box. I had a 20 Planer and ended up selling it and going to a lunchbox planer. Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet. The quick speed is nice because it allows me to just lightly scuff sand multiple boards in rapid succession. By Matt Armstrong A 3"x5/8" pulley is automatically included in the kit for the motor. A scoop on the back comes within a few mils of the drum itself to ensure that all air is pulled from the front side of the drum.
Get a precision ground rod. Very nice piece of machinery you have there. A little too complicated for me.
The motor is a 6.5 HP compressor duty motor. Hahaha Its simply beautiful! I learned to weld on this thing, but my brother-in-law graciously welded most of the critical components since my welds were too ugly he said. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. The frame itself was built with recycled steel. The dust hood is designed to maximize air velocity through the various entry points. i dont even think i have room in my tiny shop for that thingbut i would sure try to make room. In the end, I think a chained system with lead screws would have been better, even with a hand crank instead of a motorized lift mechanism, but if I ever built a second version, Id design those in from the start. Make sure to watch our online demos and check out the FAQ's for more information. NOTE: if youre thinking of building your own drum sander, dont skimp on this part. The primary ways I accomplish this is through a lot of power, a variable speed DC gear motor which allows me to creep the wood under the drum at a fixed rate, a large sanding drum to provide more abrasive surface area, and dust collection that prevents material from adhering to the drum. The dust collection works perfectly when hooked up to a large enough cyclone and the time savings is incredible.
5/8". With the use of fences and hold downs, the drum works much like a jointer. This sander was built to sand corners or edges to fit square to the sides of another piece of wood. Depend on your needs. The 3rd will probably generate the most controversy, but my design allows me to bite into about 0.040-0.050 inches of wood with each pass without burning the paper. Building a drum sander for yourself is much easier, you can also make it suit your needs, and it costs way less than a new one. I like it. Oh man! I get about 10 of travel, which allows me to throw larger things on the table (such as a completed drawer box, for example) and sand the edges all flush for edge banding or whatever. My hope is that more pressure rollers will prevent this. Analytical cookies are used to understand how visitors interact with the website. I then chucked up a diamond wheel in my trusty 4.5 angle grinder, clamped a steel straight edge to the granite where I wanted to cut it, ran the hose on it, and cut away. Matt, not sure if my email gets posted to you but its jimcain4545@yahoo.com, can i buy a set of plans from you? And yes, its time consuming to build but a lot easier than youd think. Wally. I am thinking of adding a few more on the infeed and outfeed sides. Anyone can start a successful blog, so why cant I (or you, too!)? I think its awesome! Nice job. It is short, simple, and has pictures. Ive seen how people make their own power tools and I am always very impressed. Impressive work! Would like to know if you received this late in the post? I also just found this post and would be interested in a copy of your Sketch up design as a basis to design my own sander.
Save my name, email, and website in this browser for the next time I comment. Please reply via e-mail if this is not possible or if you wish to be paid in advance, as I know I would in your situation. Industrial emergency safety stop switch Id be very interested in a set of plans.
Great looking job. though this guy is obviously more experinced and crafty than i, i still feel encouraged. Thanks. The rest of the steps include piecing the parts together and some installations. Hey Matt, Hey, I love your ingenuity! I am glad you decided to make it, sure you could have bought one but we would not be reading your proud write up at this time.
I am in the middle of a 24 wood frame drum sander build. If you like building your own tools, checkout this home made band-saw: http://woodgears.ca/bandsaw/homemade.html, nice work, it looks better built than performax. ammeter for monitoring drum load I would like a copy of what you have and any parts list available.
This is the coolest homemade shop tool that I have ever seen. Im a bit late coming across your fantastic build. Used motors are often available inexpensively on E-bay, Kijiji, classified ads, garage sales, air conditioning repair shops, auctions or friends garages. Im very impressed. It begins with making and gluing together 26 4 disks for the drum. I fear Im stretching a friendship too far by frequently using a neighbors drum sander to thickness the guitar body parts. Hi Matt, Yes, lifting off of the drum. It weighs, by itself, probably 25 lbs. After this is done, get some glue and stick sandpaper unto the drum. It sort of tops off the whole design with a ridiculous overkill clamshell opening system, and a shipping container latch designed for aerospace. Anyway, being able to build a full sized raised panel cabinet door or face frame and feed it through is amazing. Send me an email at ian.verm1@gmail.com if you get a chance. Klingspor brand stearate coated paper will sand pine, paint and even nails without damaging the sandpaper, a savings to the user. It rotates on an axis through the use of a round stainless steel shaft and a piece of DOM tubing welded to the top of the frame.
Enjoy that monster!
We have even on occasion had customers acquire motors for free. Matt and others I just got into welding and a woodworker at heart. I have the possibility of sketschup and possibly clarification video would be very nice. According to her, you may have to make a few modifications to your sander because of some scrap parts she used, which shes not quite sure where it came from. And a few hors? Im in agreement with Larry above. This workhorse has me droolingI just joined, and am learning to weld, as well. Id like to attempt something like that soon. The table itself is supported in the center by two 12v scissor jacks for motorized lift/lowering.
happy to pay. That thing is ridiculous! Before you begin, try to scan through each of the tutorials to see which one would be good enough for you.
Our V-drum and Flatmaster Drum sanders sand from the bottom up instead of the top down therefore eliminating sanding through the sawdust that has already been removed. I went with a slab of granite that was broken in half at the local home store and talked the manager into letting it go for $20. Did you just use a big hole saw to cut out all those discs? No clips needed for holding paper. Please send me a copy of your drawings, plans, etc. Stay up to date with videos, events and sales. Overall, you would find this a useful video tutorial which would be of great benefit when you want to build yours. There is another gentleman on youtube that made one based upon Grizzlys design 24(lead screw moves conveyor feed table up and down). 7. A round rod will NOT be precise enough to minimize vibration.
COnveyor roller bracket assembly (purchased from grizzly to save time fabricating) WOW!
hi there just found your great machine on u tube and Im interested if u do have plans ? Yea, Ill have t get that beast finished. They work but I wouldnt off-road with it. I saw you said you wouldnt mind sending out the plans. Sorry I forgot to give my email address. They can be adjusted and they hold the material onto the granite as it passes under the drum. It takes a LOT of power to thickness sand, so more is better. Also, this could be excessive, but on the other end a vertical belt sander. Let me know if you are still cruising this forum! This website uses cookies to improve your experience while you navigate through the website. Now I guess I have somewhat of an idea of what it takes. So I recommend anyone interested in building something similar to just start ordering parts, then designing accordingly. 
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