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hayward navigator pro disassembly

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There is a blue spacer (cyclinder) where the legs go into the main body. 2022 The Arena Media Brands, LLC and respective content providers on this website. Thank you so much - I will add the this to my favorites and tell my friends!! If you do open this, be careful that the gears dont spill out. "agoverlapSavings": "18%", // AG OVERLAP LINERS Powered by existing filtration system, does not require booster pump. Cleaner fully opened and skimmer open half way. // Pentair FNS IG DE Filters "wasprice2495": "", "price1402": "299.00", Where the pods fit on to the A-frame can become loose over time, allowing for a lot of movement. (Surprisingly, this problem accounts for around half the calls I get.). Your current location is outside the Next Day Delivery area. Guides the hose as programmed steering maneuvers the cleaner around the pool, eliminating hose tangles. "price3773": "25.99", Connects in less than 10 minutes to skimmer or suction port, no tools required. Both side legs move well, but just keep going in circles in a spot.

We would recommend taking the cleaner apartto inspect the medium turbine spindle and cone gear. "price8834": "799.00", // IG Solid Winter Covers "igpoolsSavings": "10%", // IG POOLS // Hayward Penguin Critters 4947 It seems odd that those gears would deteriorate but I'm guessing that's the problem. This item ships FedEx Ground and usually arrives in 2 to 3 business days. // Pentair SuperFlo IG Pump 1 HP

} Did not disassemble the rest of the housing to inspect medium turbine spindle gears. "price90349": "243.79",

Rob Hampton (author) from Port Richey, Florida on July 02, 2018: Sorry for the delay Robert. A "I" setting slows the Navigator/Pool Vac Ultra down if it's climbing the walls or sticking in corners; A "III" setting speeds the Navigator/Pool Vac Ultra up if it can't climb the slopes. "priceINTEXPOOL": "999.99", "igsolcovSavings": "10%", // IG SOLAR COVERS // Hayward XStream AG Cartridge Filter Systems NLA // -------------------------------------------------------------- Indoor Gaming This article is accurate and true to the best of the authors knowledge. Question: My Hayward pool vac wasn't moving so I replaced the A-frame and turbine kit. Now replace the plate with the six screws. I bought new shoes since they were quite worn. "price7454": "99.99", Try stretching the hose out straight on the pool patio and leaving it in the sun for an afternoon to get the twist out. Posted: 2/6/2013, Anonymous "wasprice20081": "599.99", display: block; "wasprice1998": "", // Nava Chlorine 3-inch Tabs Using the four screws from container #5, reconnect the top to the Cone assembly. 1) Phillips screwdriver - small and medium. // ----------------------------------------------- Pumps It was set up for plastic previously (I am told) with plastic shoes, but was supplied with new spare cork feet and a spare alternative design of part No 29 with a reference V341. No matter where I move it, it always makes it way back to the same section and does circles in that area. "wasprice8122": "", "wasprice1399": "949.99", "handheldSavings": "16%", // SUCTION CLEANERS Getting that sparkling clean pool is easy and effortless with the Navigator Pro automatic suction pool cleaner. "wasprice152716U1": "222.21", 3) Five small Tupperware or paper bowls to put parts and small pieces in. "agintexpoolsSavings": "$400", // AG INTEX POOLS Worked through the steps, found Palm Tree seeds in my gear box - clean them out, checked everything else out, put it back together and she is running like a top! Covers every corner! Remove the two screws on the Medium Turbine Case and put them in container #4. After removing the two inch screws, the pods may still be on tightly. "wasprice4069": "25.99", The best Instruction Manual or Guide I've ever seen! // Beaded Liners Do you have any suggestions? If you take the time to read through this article and refer to the photos, there really isnt much to it. In box i know the bottom gear and top are differant . The little tips are incredibly helpful, example; the unexpected hint provided in STEP 8 about the "Red Spinner and the White Washer that's behind it: "that it doesn't matter which way the Red Spinner faces doesn't matter. // --------------------------------------------------------------- ABOVE GROUND "wasprice21615": "", "price152716": "279.99", "agbeadedSavings": "10%", // AG BEADES LINERS Your guide was very helpful. Thats it! Now, with the top of the cone gear protruding from the top of the vacuum, pull up on it and turn it. Plus, customers enjoy FREE Shipping and Handling on EVERY ORDER of $100 or more! "price152601U1": "89.99", "wasprice9977": "", Posted: 7/19/2012. // Oval Swimming Pools 3423548IN "wasprice2691": "",

Next, take the unit out of the pool and check the shoes or feet. These are the four pads that allow the cleaner to grip the surface. Enhanced vacuum wings and skirt designed for efficient debris pickup and constant suction power. From container #3 put the white washer on the small square of the Gear Box and the red spinner on top of that (it doesnt matter which way it faces). With the six perimeter screws, turbine, and bearings out, simply pull out the old one and replace it. // ------------------------------------------------- Accessories / Maintenance Use this parts list if you order: "Hayward / Arneson Cleaners Pool Vac (Classic)". "price4662RIGHGRAY": "1169.99", The gear circled is the Medium Turbine Drive Gear that it is connected to the shaft of the Spindle Gear. "agfiltersSavings": "39%", // AG FILTERS "wasprice3605": "22.99", // Hayward Super Pump "price5629": "929.00", "price9701": "25.99", }; "price12094": "26.99", Remove the wings from the unit. "priceROUNDPOOL": "993.29", The Cone Gear usually doesnt wear out but check it anyway. Posted: 2/23/2019, InyoPools Product Specialist Robert M. "waspriceJHOOKLINER": "", In addition, pool owners don't have the expense of an energy-consuming booster pump.

So, I have replaced all the inner parts,and it worked for a few months now it gets stuck. Turn the Upper Middle Body over and let the Cone Gear assembly drop onto your hand (The Cone Gear may fall out separately). "price7807": "264.99", "price8064": "2384.99",

"price4069": "23.39", "wasprice7595": "", "price1998": "24.99", They can only go in one way. That was the first thing I wonder when I disassembled it and the Red Spinner actually popped out and fell on the floor.

"price8652": "25.86",

Mark - The part numbers in this diagram will match your Navigator unit -". // IG Solid Winter Covers New Value Line NLA Sometimes the little red 3/4 circle show here (the Spinner) and the black Turbine fall off their mountings and end up in the other section. Occasionally, those parts fail and need to be replaced. "price40746": "2,499.99", Yes, replace all four. } "price2691": "54.99", "wasprice377002": "199.99", Put the top back on, and gently turn the assembly over. // ------------------------------------------------------------ Pool Liners "price7486001": "89.95", You should hear the gears spinning inside the box. "wasprice8650": "37.94", "waspriceLINERS": "", // Radiant Floating Spa Cover No debris bags to empty. Some of the numbers have changed since we issued the guide. Here is our link to that part: Took gear box apart but when i try to replace gears They do not turn are very stiff . If not, or it sounds off, carefully remove the top and see if there is any debris inside of it.

// Hayward Star-Clear Cartridge Filter 8040 "price15800": "439.99", Residential deliveries are made only Monday through Saturday. "igsaltgnSavings": "", // IG SALT GENERATORS "price20721": "78.65", "wasprice1582221": "", Set this Lower Body aside as we will not be working on it further. Tools you will need. Thanks. "shockSavings": "$163", // SHOCK // ------------------------------------------------------------------ BRANDS Just found out that if your spindle gear breaks or your intermediate gear is missing a tooth, don't buy them. Pull the two sections apart. Gently lift the Lower Middle Body away from the assembly and turn it over. // Quick Spa I just looked at my Hayward and see the feet are worn down and the back ones are gone. A lot of different issues could cause it to spin in circles. // 1563 - Waterway Hi-Flo Pump "roboticSavings": "33%", // ROBOTIC CLEANERS "wasprice7838": "", I had no idea! "price377002": "149.99", Or, depending on the age of your cleaner, one of these gears may be worn to where they are binding. Moving to the Lower Middle Body, put the Gear Box Assembly in place. // Cover Clips // ------------------------------------------------------------------ INGROUND By Matthias Cooper, via Pexels, created with Canva. "price156578U1": "99.99", "wasprice4896": "30.99", Or are all the gearboxes the same? "wasprice7486001": "99.99", These are the kind of comments I love to see! "price482020Q12": "18.99", "price2476": "539.00", Thanks! If your navigator is only going straight, or is only turning in circles, there may be something in the steering gearbox preventing the gears from turning. "clearWinterCovers": "25%", Installs in less than ten minutes! Use the screws from container #1 and put it all back together. "priceVL915": "34.14", "agsolarheatSavings": "6%", // AG SOLAR HEATING "price225001": "4.16", "priceVL886": "25.86", I had an epiphany on how to fix Hayward pool vav / cleaner getting stuck in corners as follows: Go to Grainger get a tube of White Lithium Grease Part # 6ZKW1. How To Replace a Pod on a Hayward Navigator or Pool Vac Ultra, How To Replace the Navigator Pool Cleaner Main Turbine Bearings, How To Replace the Navigator Pool Cleaner Gear Box Assembly. "wasprice62003GRAY": "", Unique turbine-drive system for smooth, silent operation. No. After replacing the parts, it is just a matter of re-assembling the unit just as it was disassembled. More suction on the cleaner will make it work better. "waspriceVL915": "37.94", "wasprice4235": "289.99", // Hayward Pro Series Sand Filter Only NLA "spaChemicalsSavings": "", // SPA CHEMICALS (I once found a small copper wire in one). if(was === "" || was === " "){ // Harris Vortex IG Sand Filter Tanks "wasprice152601U1": "144.43", // AG Solid Winter Covers // ----------------------------------------------------------------- AG Pools This automatic suction pool cleaner is powered by the existing filtration system where all debris are captured. Remember this when you are putting the two sections back together. "wasprice6256": "", // IG Economy Winter Covers // Pentair SuperFlo IG Pump 3/4 HP // Table Top Pool Table DO NOT put the last four screws in yet. Gear box? "price7544": "171.99", Free Next Day Delivery applies to qualified products only and varies by region.



// Hayward AG Heat Pump NLA Posted: 11/21/2015, ivry321 "price5290": "1097.99", It will mess things up. You can use this same lube to lubricate everything in the cleaner, plastic gear teeth, ball bearings, parts rubbing or rotating against each othe. "priceAGPOOL": "993.29", //------------------------------------------------ END PRICES ------------------------------- // Heavy Duty Air Pillow "price3605": "20.69", "price4049": "189.00",

Lift off the bumper. "wasprice13152": "1499.99", Move to the Upper Middle Body. SmartDrive technology guides the Navigator Pro Vac over floors, walls, and coves for completely reliable results. "wasprice156578U1": "155.54", a hayward DE filter system.. the cleaner would not move from the center of the pool .. i replaced almost everything(shoes,a frame assembly, turbine and bearings , gearbox assembly, the intermediate gear and spindle gear and spindle,front and rear flap.. the only thing i hadn't put into this $$$ pit was the cone gear.. is the cone gear suppose to turn freely ?? There will now be six more screws around the perimeter of the unit. "wasprice2479": "", "agleafnetsSavings": "10%", // AG LEAF NETS "price7547": "1,999.99", The gears should make a high spinning sound. "price20461": "54.84", Lift out the black Turbine and inspect the wheels and bearings. "clarfySavings": "$10", // CLARIFIERS // Deluxe In-Pool Ladder "wasprice6220": "325.99", // Solar Mat "wasprice1099": "", "price1012": "99.99", "wasprice3203": "119.99", "wasprice2324": "", Superior suction! // Liners "price2472": "309.00", Replacement Part # 3259-0006, Main Turbine Bearings. Not sure how the intake side of your pump is set.. Ya, I don't think I've replaced a gear box, it's usually one of, or all of what you replaced. "price3845": "17.99", "price7780": "359.00", Once screws are out, this piece will also be removed fully exposing the turbine and bearings. "wasprice4323": "139.99", Ive replaced just about everything on my navigator. We will now divide the Middle Body into its two sections: the Lower Middle Body and the Upper Middle Body. Also your cleaner's hose may have developed a curl in it that's putting side pressure on the cleaner. // Hayward AquaRay "price3877": "19.49", We have an Aqua Bug for an above ground pool. "wasprice9396": "", I have Hayward pool vac -- guessing. "wasprice34257": "1418.99", "agwintaccessSavings": "10%", // AG WINTER ACCESSORIES "; "toygamefloatSavings": "20%", // TOYS, GAMES + FLOATS // Ramuc DS Acrylic "waterbagsSavings": "10%", // IG WATER BAGS "wasprice2683": "", // PSS Start-Up Kits // Concord 12x24 Oval 3423548IN Answer: The pods might need to be replaced. Hello Geno - the pool hose may be the major problem here. The cleaner may not climb the wall under certain conditions. If all was done right, it is ready to go back into the water and clean your pool! // Doheny Chlorine 3-inch Tabs Also, check the rubber shoes to make sure they aren't worn down. "wasprice8059": "", Do you have any suggestions? // Above Ground Solar Cover --- 8600 After you lift the Cone Gear off, the assembly will look like this. John..The parts you replaced should last much longer than a few months. "price62600": "2019.19", "wasprice7807": "", "price8039": "319.00", // ------------------------------------------------------------------- Spas "wasprice7785": "219.00", Any thoughts? "wasprice3845": "19.99",

Is your Hayward Floor Vacuum (or Ultra Vacuum) not performing like it used to? "agunibeadSavings": "", // AG UNI-BEAD LINERS

Put the Turbine and Bearings in container #3. Answer: If the pod is difficult remove, I usually use some wd-40 around it and a flat screw driver to work it off. "agpoolsSavings": "$400", // AG POOLS When its out of the water it will spin at the house connection but when I place it in water it wont turn. I do not know what the functional difference is. "wasprice1296": "214.99", //change SAVE up to XX to SAVE NOW when no amount available TIP: It is very important that you are careful when taking this apart. Many pool stores will repair these cleaners with no labor costs," but believe me, you will be paying more than enough for the parts and could save at least 50% or more by ordering the parts online and fixing it yourself. You will have to hold the flaps back to access these screws. For a larger parts list click here. Excellent tutorial and great pictures! "price1042": "66.99", Is it firmly in place or does it feel sloppy? // Hayward Main Drain "price4947": "199.00", "wasprice2431": "899.00",

"wasprice225003": "", "wasprice225001": "",

After I was done, I was able to blow into the gear box and hear the spinning sound, as described. Make sure all the gears line up. "wasprice40746": "2,999.99", Before dismantling the whole cleaner and opening the gear box, you may want to try this: rram - You might look at the following guides for additional instructions: ". duckscanswim - This cleaner works off of water pressure not electric power, so there is no on/off switch. // AG Pump ProForce 3/4 HP "price1563": "279.99", Thanks so much for these excellent instructions. These are the most common things to wear out. This will expose the turbine. Be sure there are no breaks or leaks in any of the hose sections.

"waspriceOVALPOOL": "2486.99", and more. Lift the Gear Box Assembly out of the Lower Middle Body. "clearMaintenance": "27%", "igdivingSavings": "34%", // IG DIVING BOARDS My (old) Hayward Navigator is sticking against steps and sides. "wasprice377003": "249.99", "blocksSavings": "21%", // IG WATER BLOCKS Hayward W3925ADV Navigator Pro Vac Inground Suction Cleaner - Vinyl, Skip to the beginning of the images gallery. Brush the screen with a brush to remove any debris. // Hayward Penguin Critters 4952 // Mesh Safety Covers Put the Middle Body back together by placing the Upper Middle Body on top of the Lower Middle Body. }; NOTE: The ends of the Turbine and the Middle Body Assembly have L & R letters for left and right. "wasprice97362": "", "price90100": "219.99", "startupSavings": "10%", // START-UP KITS We are truly grateful for your patience during this time. // Round Swimming Pools 3425748IN Do the pods move back and forth when it's not on the bottom? // Safety Anchor Cover // Harris ProForce IG Pump "agjhookSavings": "10%", // AG J-HOOK LINERS From the top turn the cone assembly tube to make sure all the gears are meshed and turning. Turn the bottom of the Lower Body over and inspect the bearings of the rubber wheels. // SR Smith ML300 ADA Pool Lifts DO NOT FORCE. Put the Medium Turbine and Medium Turbine Case back together and screw in place using screws from container #4. Easy maintenance! Sounds like you've done everything right so far although you did not mention a pod replacement. Here are the troubleshooting tips you'll learn: If your navigator seems to spin around in circles without really going anywhere, or if it doesnt really move at all, or if youve owned it for a while, you probably already know that something may have gotten stuck in the unit. Note: Wall climbing capability and pool coverage may be affected by specific pool shapes and surfaces. Question: One of the pods is jammed on my pool vacuum. "igwintcovSavings": "10%", // IG SOLID WINTER COVERS When you turn the Lower Middle Body over it might look like this. // Aquabot Pool Rover Jr. Best tutorial I've seen on the Hayward. "price482003": "2.99", There may be a piece of debrisstuck in one of the gears. No tools required. // hth Shock // -------------------------------------------------------- Heater function wasCheckHero(wasP) { // OnGround Safety Covers "wasprice62600": "", // Liner Guard Other parts include the turbine, bearings, and gearbox, which I will talk about shortly. // Hayward DV50000 Cleaner Rob Hampton (author) from Port Richey, Florida on February 19, 2019: John (and anyone else) I've now enabled the "ask the author a question" Please post questions under that platform but also feel free to leave comments here. // Hayward SwimPure "price1293TAN": "584.99", Adjust only the skimmer valve for more or less suction on the cleaner. "price62003GRAY": "619.99", "clearCleaners": "25%", var pssPricing = { // Natural Chemistry Pool Magic Spring & Fall + Phos Free "price12121": "59.99", // Harris ProForce AG Pump "price3425": "229.99", If you hear any kind of crunchy sounds or the mechanism doesnt sound right, then you did something wrong and will have to take it apart (thats how I leaned!). // DryTec Shock 68% - 24lb I have checked the insides to see if there was anything stuck in it. JavaScript seems to be disabled in your browser. "priceOVALPOOL": "1740.89", Even in the Automotive Industry. On the bottom of the pool it turns left only and frequently comes off the bottom with the feet moving (even when flat on bottom doesnt necessarily float down to bottom from wall). if(savePer === "" || savePer === " "){ // Olympic Zeron Epoxy Pool Coating "price5667": "2,159.99", More like gears moving rather than "grinding". Gear box - I have not taken this gear box apart so I don't know the relative sizes of the gears inside. "wasprice1293TAN": "649.99", Replacement Part # 3259-V301, Intermediate Gear. "agpumpsSavings": "", // AG PUMPS "price97362": "349.99", i. Navigator Pro's exclusive SmartDrive programmed steering moves the cleaner silently in a predetermined series of turns for more thorough cleaning of pool floor, walls* and coves. Before I break down and buy a new one, what else if left? // Leisure Time Spa Chemicals "wasprice5770": "", "price8059": "1394.99", This will require a inch socket to unscrew. "price4323": "119.99", "balncSavings": "$16", // BALANCERS document.getElementById(saveAmnt).innerHTML = "NOW"; "alarmstimersSavings": "16%", // ALARMS + TIMERS "price1028": "92.99", If the Navigator was placed right side up, this Lower Middle Body would be on the bottom. // -------------------------------------------------- Winter Covers --- Safety Covers Posted: 9/1/2018, Ryan S // AquaChek Water Testing Strips "price62506": "124.01", "agovalpoolsSavings": "", // AG OVAL POOLS // AG Solid Winter Covers New Value Line NLA "wasprice5667": "", Please be sure to reference the photos for this section on how to disassemble your Hayward Navigator pool vacuum correctly. // Polaris 165 Classic Pool Cleaner A site that has Authority.. "wasprice482001": "", On the lift test it still only turns left, goes left in circles never stops. But should be SKIMMER/MAIN DRAIN/CLEANER (possibly spa if a combo pool/spa but spa should be closed anyway if in normal pool mode) Valves should be (on intake side) Main drain closed completely. "wasprice90100": "279.99", If Tupperware, use masking tape for a label. Content is for informational or entertainment purposes only and does not substitute for personal counsel or professional advice in business, financial, legal, or technical matters. "wasprice152716": "", // Air Supply Silencer Blower You should see the white gear on the other side of the Cone Gear assembly rotate. // Concord 12 Round 3425748IN "algaeSavings": "$27", // AGAECIDES "igleafnetsSavings": "10%", // IG LEAF NETS Once apart, they will look like this; the Middle Body on the left; and the Lower Body on the right. If they are worn, remove the wheel subassembly and get a new one. Put the Lower Body back on taking care that the black wheels fit snuggly on the outside of the turbines. // Aquabot Mamba Automatic Pool Cleaner

"waspriceOVERLAPLINER": "", "wasprice1402": "389.99", "wasprice7757WHIT": "", // Pentair Lil' Shark Pool Cleaner document.getElementById(wasP).parentElement.previousElementSibling.previousElementSibling.innerHTML = "Low as"; "wasprice8652": "28.74", If you have a separate cleaner line, close the main drain valve and close the skimmer valve halfway and have the cleaner valve all the way open. The pads looks good. Not even U tube. "priceJHOOKLINER": "271.99", Posted: 11/22/2015, Anonymous If there's not enough suction, it won't move much. "pressureSavings": "14%", // SUCTION CLEANERS Haveyou used the suction gauge that came with the cleaner to see if the cleaner is receiving the correct amount of suction? "wasprice62506": "137.79", There is a new replacement piece that is a larger spindle gear.

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hayward navigator pro disassembly

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