Removing salt can easily be done by adding a chloride bond breaker like Chlor-rid while power washing. Please note that by entering your information and submitting this form, you are agreeing to the terms of ourprivacy policy. Components A (resin) and B (hardener) are packed in two separate containers, having the correct predetermined mixing proportion by weight. HomeProtective Coatings Anticorrosion Coatings, function googleTranslateElementInit() { Our primer serves as an excellent heavy-metal free replacement for existing heavy-metal based coatings with even stronger anti-corrosion abilities. 
You can do this with wire brushes, angle grinders (with flap discs/cup brushes work well), needle guns, or basic scraping tools. It is typically used in two- and three-coat systems in oil and gas facilities. To learn more, please click on me toget free project quotation. Consumption: 150-200 g/m2 per coat. They can be used for a wide range of interior and exterior industrial applications. 
There was a substantial amount of rust between the frame rails that required we remove the rails. Researchers determined that up to 30% of those costs around $83 billion could be eliminated if established anti-rust and anti-corrosion protocols were implemented. You can buy cheap name brand rust paint that may last 2-4 years (if youre lucky). We also have a low VOC and a water-borne anti-corrosion system. Marketing cookies are used to track visitors across websites. 008651683610166, Email:
There are many lower cost (lower quality) consumer grade rust paints on the market that are designed to have you buy them over again in a relatively short period of time. Thin, waterborne nanocomposite pretreatment providing excellent adhesion between metal and primer, enabling a reduction in grit blasting for steel substrates. By clicking Accept, you consent to the use of selected cookies in accordance with our website privacy and cookies policy. However, metal corrosion has been believed to be an unstoppable natural force, the only way to fight back is continuous repainting and replacing which is very expensive to the economy and to the environment.
In the anti-corrosion coating system of steel structure, the role of anti-rust primer is very important. Features: The paint film has excellent rust resistance and chemical corrosion resistance, film toughness and wears resistance, resistance to freshwater, seawater, salt spray resistance; excellent resistance to microbial erosion, resistance to stray current, heat resistance, resistance to sudden changes in temperature and other excellent performance. Anti-corrosion coatingfor steel structures is mainly divided into two categories: metal anti-corrosion coating and resistance to seawater corrosion coating. It is important to stir the mixture thoroughly near the sides and bottom of the container, to achieve uniform dispersion of the hardener. 
new google.translate.TranslateElement({pageLanguage: 'en', layout: google.translate.TranslateElement.InlineLayout.SIMPLE, gaTrack: true, gaId: 'UA-39902327-1'}, 'google_translate_element'); Privacy Policy Sitemap, Steel Structure Aircraft Maintenance Depot. Characteristics: Good abrasion resistance, impact resistance; excellent resistance to media permeability; excellent resistance to acid, alkali, salt, oilfield sewage, brine seawater and other chemical properties; good adhesion to the matrix, small coefficient of thermal expansion, good resistance to sudden changes in temperature. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful. Furthermore, the price of zinc has skyrocketed in the past couple years, and at current usage levels, zinc reserves are facing complete depletion around the year 2027. In fact recent studies estimate the direct cost of corrosion in the United States to be nearly $300 billion dollars per year. Epoxy is one of the most common industrial coatings. Moisture may whiten the surface or/and make it sticky. We have found that many marine vessels have used this form of protection. Different formulations of epoxy have radically different conductive and temperature resistance properties. If you disable this cookie, we will not be able to save your preferences. Highly weather-resistant anti-corrosion topcoats on the surface of steel structuresaremainly acrylic polyurethane topcoats, fluorocarbon topcoats and polysiloxane coatings. 008651683610166. Main performance: excellent rust resistance and chemical corrosion resistance, abrasion resistance, freshwater resistance, seawater resistance, salt spray resistance, resistance to microbial erosion, electrical insulation, resistance to stray current, heat resistance, resistance to sudden temperature changes and other excellent performance. It is used for pretreatment before coating or painting an industrial surface. The indirect repainting costs such as painting bridge caused traffic congestions is ten times (10X) the cost of painting bridges itself. marine/coastal) environments.
Hexavalent chromate is the No. 1) Low durability, design life is less than 5 years. AnCatt just received the Solar Impulse Foundation efficient product label in November 2020. Worldwide, trillions of dollars are lost to corrosion annually. The key to the development of NANOMYTE paints and coatings has been our ability to understand corrosion mechanisms and characterize bulk and surface metal properties at the nanometer scale. Its also present in the air near coastal/marine areas. This means that every time you visit this website you will need to enable or disable cookies again. 40% of steel produced a year is used to replace corroded steel that produces 1.4 (3.5*.4)) gig ton CO2 emission a year. Some cookies are placed by third party services that appear on our pages.
The second coat follows after the first one is completely dry, but within 24 hours.
City/state government agencies never use them for painting bridges or other infrastructure projects where longevity is important. LiterGallonOther (specify below).
The most commonly used intermediate paint is epoxy micairon oxideintermediate paint. It was very easy to apply and when it dried, it was extremely hard and durable. I consent to the use of following cookies: Necessary cookies help make a website usable by enabling basic functions like page navigation and access to secure areas of the website. Rust Grip is a 15+ year rust encapsulation coating that is designed to be applied directly onto rusted metal with minimal preparation. High humidity and high salinity are C5-M marine corrosion environments. 2022 Anti-Corrosion Paint / Coating: Longer-Lasting & Green (Heavy-Metal Free) |, https://ancatt.com/NewSite/wp-content/uploads/AnCatt-video-sw.mp4, Heavy-Duty Anti-Corrosion Protection: Withstands over 13,000 hours of Salt Fog (ASTM B 117) with no rusting or blistering. According to the definition of corrosive environment in ISO12944-2, remote areas, low-pollution areas, and environment inside buildings with heating are C1 and C2 environments. SAFS devote to the development of space frame for several years, professional manufacture of space frame for diverse projects suchasaircraft hangar, bulk storage, warehouse and skylight roof, etc. Itimparts a high level of anti-rust and anti-chemical resistance. EPOXYCOAT-AC antirust epoxy primer is applied for active anti-corrosive and anti-rust protection of iron and steel surfaces that are to be coated with EPOXYCOAT or DUROFLOOR epoxy systems. Scope of Application: The product is widely used for the. After 8,372 hrs of testing, the coating still can provide excellent pull-off adhesion and perfect tape adhesion results. A single coat offers corrosion protection at 4-6 millimeters thickness. Inorganic zinc has the benefit of being compatible with a wide assortment of topcoats that can further enhance its corrosion protection. Excellent adhesion to steel substrates. AnCatt paint can protect all kinds of metals therefore reduces the number of paints have to maintain to protect different metals.
safs139@safsteelstructure.com, Copyright 2014 - 2022. In some cases where the integrity of the metal has been compromised, our anti rust coatings can be applied direct to metal (DTM), bond to, and strengthen, rusted surfaces and inhibit corrosion for many years. Suitable for steel construction and metals. At the minimum, any pack rust, heavy or loose rust, loose paint/chips, and mil scale need to be removed. As salt will accelerate the corrosion process under any new coat of paint, you need to remove it.
This now-classic film depicted a real-life case of drinking water contaminated with hexavalent chromate that resulted in the largest legal settlement in U.S. history. The top row of comparison photos are the front of the steel (crs) panels coated with AnCatt CPND coating; the bottom row is the back side of the panels coated with acrylic coatings by KTA. Depending on the nature of the substrate, it should be prepaired by brushing, rubbing down, sand blasting, etc. Your privacy is important to us. The formulation has enhancedweatherability and is designed to meet customers requirements for film thickness and curing conditions. Although chosen mainly for corrosion resistance, fluoropolymer is also resistant to corrosive chemicals. It also damages the resins of most paint. Benefits of choosing a good steel corrosion protection coatingfor your steel structure. All the products, technical solutions and online support on your smartphone. The right coating reduces corrosion, extends service life, and makes future maintenance easier. }. The second coat is applied once the first one is dry, but within 24 hours. Looking forward to ordering more Rust Grip next spring!, Pennsylvania Department of Transportation, PA. As a 1-coating system, it doesnt need any additional primers or top coats but it can be top coated if a specific color is desired. Electrically conducting, waterborne, self-healing conversion coating, specifically formulated for the surface treatment of lightweight metal alloys. With that in mind, most workplaces will require multiple different coating types. SAFS. Rust converters can also be cheap shorter-term solutions but they just dont have the durability of higher quality paints/coatings. It has good stability to climate, oil and water mixtures. Or one-million-dollar worth of our paint can save $180 million in direct bridge repainting cost. For more information on what information is collected and how we use our cookies, please visit our privacy policy page. 5,000 hrs is the maximum test hour according to salt fog test (ASTM B 117) international standard. Coastal installations make great use of inorganic zinc coatings. Subsequently, in the next 24 hours and after the primer is completely dry, application of the chosen EPOXYCOAT or DUROFLOOR system can take place. Using AnCatt heavy-metal free paint can also reduce the environmental mitigation costs associated with heavy-metals used in anti-corrosion paint contaminating water and soil during paint application, maintenance, and after life. Two-Component aliphatic urethane is used as the topcoat resin that provides: Thin & Light Weight: Less than 1/2 current coating thickness, Easy to Manufacture: manufactured with traditional equipment, Easy to Apply: Applicable with current paint application equipment, AnCatt Environmentally-Friendly Anti-Corrosion Coating Platform Can Provide Unprecedented Corrosion Protection for All Sorts of Metals.. In addition, current technologies using toxic heavy-metals to combat the unstoppable and very expensive metals corrosion, higher the toxicity, better the anti-corrosion performance, with carcinogenic chromates been the most effective. AnCatt Anti-Corrosion Coating Received Solar Impulse Foundation Efficient Product label. Performance Painting Contractors is comprised of trained, knowledgeable full-time painters who pay attention to details & help create "world-class" facilities . Currently, the environmentally compliant market standard of zinc/zinc oxides cannot protect light-metals such as aluminum and galvanized steel, and they are less effective in severe corrosive environments. Epoxy layers should be protected from moisture for 4-6 hours after application.
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