Garden hose fittings and couplings connect garden hoses to water, accessories, or each other. Note that one of the prime features is seat angle determination. Pressure washer connectors and adapters connect high-pressure hoses to pumps and guns. Hydraulic hose fittings, also known to many as hydraulic hose couplings, provide the attachment to the hoses and to other fittings or directly to components such as cylinders or pumps. These are easier and quicker to attach than reusable fittings are, and that makes them ideal for applications in the fluid power industry. PTFE, PFA, and FEP are three common fluoropolymers, with slightly higher temperature ratings than silicone. This type uses a tapered thread combined with a machined face, to provide a seal capable of handling the typical high pressure associated with hydraulics. Please call HoseXpress 866-397-4673 and our experts will be happy to help in assisting you in your application or questions. Both hose connector genders have different subtypes. They make use of a tightening mechanism but cannot provide the secure, water-tight seal of threaded connectors. In addition,there are a number of other hose fittings, such as air hose fittings, hydraulic fittings, push in hose fittings, camlock hose fittings, sanitary fittings, shank hose fittings, steam hose fittings, dry break fittings, push to connect fittings and TODO-MATIC fittings. The thread helps to accomplish the holding power, while the sealing is managed by the machined face. It is up to the individual design engineer to evaluate the total fluid system design when selecting end connections and other components. Depending on the application, fluid system components must be able to withstand specific pressures and temperatures. Two tables are presented below. Typical examples might include: Kitchen or external taps for watering greenery and gardens, Heating, ventilation, and air conditioning systems, Ink transfer systems within the printing industry. It is inexpensive, highly versatile, and perfectly adequate for low-pressure domestic use. Male and female NPT connectors slot together to create a solid seal. Hydraulic hose fittings and couplings connect hydraulic hoses to pipe and equipment in hydraulic systems. Soft seal are probably the most popular type used today, and these have an elastomeric seal that prevents leakage even under high-pressure situations. Fluid System Evaluation and Advisory Services, Sampling System Evaluation and Advisory Services, Process Analyzer Sampling System (PASS) Subsystem, Sampling System Problem Solving and Maintenance (SSM), How to Optimize Semiconductor ALD Processes, Selecting Materials for Corrosion Resistance, How Mechanical Grip Fittings Can Optimize Oil and Gas Assets, Tube Cutting Tools and More: Five Essential Fluid System Tools, How to Fix Common Grab Sampling Deficiencies, Pharmaceutical, Biopharmaceutical, and Biotechnology, consider the lifetime cost of frequent replacements, How an Industrial Hose Maintenance Plan Could Save Your Plant Thousands, 3 Steps to Hose Safety & Lower Plant Costs, How to Improve Your Maintenance Program with Valve and Hose Tags. Yes. 2022 Sapphire Hydraulics. Now consider the material and type of end connection in your system to which the hose is being connected. You must have JavaScript enabled in your browser to utilize the functionality of this website. There are a variety of flexible hose end connection types to consider when designing your fluid system, and selecting the wrong type could undermine your process, put workers at risk, and compromise your bottom line. Silicone, on the other hand, is a common choice for sanitary applications because of the materials flexibility. New equipment requires a permanent type of fitting that is installed with the help of the crimping tool.. Other possible variants of correct installations are presented in the table below: To find an appropriate fitting, it is necessary to take into consideration prime technical characteristics and their physical dimensions (diameter, size, etc.). Hose connectors made from carbon steel are widely used within industrial environments because they can withstand high pressures. To keep workers safe and costs controlled, you need access to high-quality hoses available in a variety of materials and performance ratings, as well as insight on proper hose usage and upkeep. Now that you know exactly which kind youre working with, it will be fairly easy for you to call a supplier and order that precise connector. McGill Hose & Coupling has over 60 years of experience in providing safe fluid handling solutions and this means having connection options in plastics, Aluminum, Brass, Steel, and Stainless steel to name the most common. It is worth noting that the hydraulic hose fitting becomes discarded right after the assembly was damaged or something went wrong. Many hydraulic couplings have threaded connector ends where the sealing occurs at the thread itself (NPTF is a good example), while others utilize metal to metal seats (JIC is a good example), or employ elastomeric seals in conjunction with other mechanical means of attachment (such as flange heads or o-ring face seals). Learn tips to avoid dangerous situations while lowering plant costs. When properly treated, carbon steel is stronger than the regular alternative, although less pliable. Industrial Fittings are used in pipe and plumbing systems to connect straight pipe or tubing sections, to adapt to different sizes or shapes, and to regulate fluid flow. Industrial hose safety is often deprioritized during regular plant maintenance. This can be through insertion (male) or encirclement (female). Seat Angle Coupling Termination, 30 , 37 . Access My Account, Order History, Lists and more here. Hydraulic hoses are easily installed and uninstalled if necessary. Any application that relies on at least one hydraulic hose connection use hydraulic hose fittings. Hydraulic FittingsHydraulic hose fittings are optimal for use in attaching hoses to various hydraulic machines and tools. O-ring face seal (ORFS) fittings, for instance, are identifiable by their use of built-in o-rings to create the most reliable, leak-free seals on sizes up to -24. They are used for a variety of fluids and liquids, so they come in several materials, such as aluminum, stainless steel, brass, carbon steel and ductile iron.
Industrial hose fittings make the connections that keep your business running. Wide), Band-It Bolt/Clamp, Mounting Plate, Handi-Sign Buckle, Band-It Ties, Buckles, Cable Tie Tensioner. Use these diagrams for an easy determination process.. Other designs include nozzles, valves, varying pressure tolerances, and adapters for use in a multitude of specific circumstances. Providing suitable routing of the pressurized hydraulic fluid from pump to valves and functional elements such as cylinders and motors. Cost of your hose end connections. As a result, our hose fittings are strong, reliable, and durable in the rated applications most commonly seen in the marketplace. Unsure where to begin when selecting the right hose end connection for your needs? You need a thread gauge to initiate the measuring. Systems can benefit from using crimped ORFS hydraulic hose connector ends, which provide the most reliable, leak free performance available and is commonly seen on most OE agricultural equipment.
How to determine proper hydraulic hose fittings?. These types of fittings require a sealer, so you can be sure there will be no leakage around the fitting, and this is usually accomplished with a chemical sealant or a tape sealant. The graphical description of the NPT (National Pipe Tapered) and BSPT (British Standard Pipe Tapered) models are presented below: Step 4: Detect the fitting design with the help of visual analysis. In the semiconductor manufacturing industry, material purity is typically the top priority for fluid system design. These are the 12 Series, the 40 Series, and the 60 Series and are crimped with full die contact to simplify alignment in the crimpers. End connections used within the semiconductor market are high-purity for use in sensitive environments, with very fine threads, designed and coated with material to enhance resistance to buildup and contaminants.
Industrial hoses play critical roles in facilities across the globebut they often come with little guidance on useful best practices from the manufacturer. Finding the right hose materials to mitigate chemical reactions, system damage, or corrosion is critical. The seat angle should be measured. Aluminium is a notably light metal only around two-thirds the weight of steel or brass with the same mass. Jason Industrial has been a trusted name in hydraulics and power transmission since 1958. TODO-MATIC FittingsLike dry break fittings, TODO-MATIC fittings are designed for the safe transfer of hazardous materials with no spills. Why Hiring an Experienced Hydraulics Tech Over an Apprentice Matters, How to Check Heavy Equipment Hydraulic Fluid Levels. Like similar devices, hose connector designs are conventionally allocated two genders male and female in reference to the way they attach to the hose or each other whilst in use. Only digits are allowed. Its two groove markings on the tail of the ferrule allow for easy assembly and coupling identification, with full crimping for optimal seal quality. Copyright 2022 Swagelok Company. 227 US-90 ALT Hose connectors are available in a variety of materials including stainless steel, standard or carbon steel, brass, aluminium, and polyamide (plastic). Your hose end connections provide a good example. Next you need to identify the port connections before you attempt to install a hose or tube assembly, and those port connections are the ones listed above. However, silicone has limited chemical compatibility and is absorptive, which can lead to contamination. Highly secure, hydraulic hose fittings offer tightly-sealed connections, preventing leakage, maintaining a safe operational level of pressure, and directing the flow of hydraulic fluid within the system. All aspects should be taken into account. Contact our hose specialists to start the conversation.
With the introduction of Jasons new smaller sizes of 5152, the 06 through 10 sizes will also use these 40 Series couplings rather than needing to add an additional series while providing proper performance and durability. Sanitary FittingsSanitary fittings are used in dairy and other food-related industries and must be USDA and FDA approved. Download Magister Hydraulic Gear Pumps Catalog, 2015 - 2022 Magister Hydraulics. Have a hydraulic issue thats slowing down progress at your business that you need rectified quickly? A variety of connector ends are available to suit diverse systems, including options for Caterpillar flange replacement and SAE Code 62 compliance. Carbon steel is a blend of steel and carbon. They are easily operated with a single rotation and can be made from stainless steel, aluminum, brass or hastelloy. However, it is important to ensure that only quality brass has been used in the manufacturing process as cheaply-made brass can be weak and porous. The water or liquid hose is used in both familiar domestic settings like back gardens, as well as a wide variety of commercial and industrial environments, primarily for cooling and cleaning purposes. Continuing to use this site means you agree to our use of cookies. These full-crimp, non-skive fittings feature six grooves on the ferrule compared to two for the 12 Series and four for the 40 Series. It is suitable for both metric and BSPP (British standard pipe parallel thread) 60 cone tube coupling (hose connection).. Grip rings are used with these fittings to hold tubes in place. While it might be difficult to orient the tapered pipe threads correctly, its very important to do so, because a poor seal might result in leakage when pressure is applied. Female hose connectors are available in both male-to-female and female-to-female designs, along with a double-female design for simultaneous attachment to two compatible connectors. These are ideal for oil rigs, gas/propane, barges, tanker vehicles, petroleum and chemical applications.Push To Connect FittingsPush to connect fittings are optimal for a specific application situation. After having determined the sealing method, you have to use a seat gauge in order to determine the seat angle. The 40 Series, however, is compatible with Jasons 4 spiral 100R12 hoses of sizes 06 through 32 and has four groove markings. Today, we leverage cutting-edge manufacturing techniques to create components that align with the most stringent industry guidelines. Nowadays there are numerous types of tools and machinery that require a specific kind of sealing. If you arent really sure what type of connector you need, youll just have to determine it the old-fashioned way, and that involves some observation and some measuring. Metal core hoses are rated for temperatures between -325 and 850 F, which sometimes makes them the only material choice for extreme temperatures. It is also suitable for use with very high-pressure liquids. Sponsors of Friendship Circle of Houston, Texas. These specialty fittings come in several different types, such as gaskets, clamps, I-Line fittings, bevel seat fittings, butt weld fittings and clamp fittings.Shank Hose FittingsShank hose fittings are optimal for use in industries where fluid handling is required. Tapered pipe connectors are cut on a taper with a pipes diameter, and it changes along the entire threaded portion of a pipe, in order to make the connection tighter. We currently offer three series of bite the wire couplings for use on wire reinforced hoses. The most common fitting terminations were performed in the tables below. These kinds are easier to orient than a tapered connector, and they generally provide a better seal, without the need for any kind of additional sealant. Multipurpose hose fittings and couplings connect to hoses to carry air, water, or chemicals through a pipe system. Find out more about what pneumatic fittings are, how they are used, and what types are available in our guide. Steam hose fittings, couplings, and clamps connect steam hoses to compatible equipment in steam systems.
Surfaces are designed to mitigate bacteria growth, and they are corrosion resistant.
To learn more about hydraulic fittings and couplings, contact us or request a quote today. How difficult will it be to replace them regularly, if needed? These end connections are rated based on psi and sometimes require additional tube preparation to handle the pressure requirements. For example, a 4-bolt flange is one of the connection types. Maximum amount of digits: 6. Metal seal connectors were invented largely to provide an alternative to tapered pipe thread varieties. Whatever your hydraulic system needs, Jason offers a fitting that can simplify installation and enhance long-term performance. These fittings are used when cylinder access is difficult or another fitting is connected to the cylinder port. Steam can be an incredibly dangerous material to be transported through hose, so great care must go into selecting the right steam hose fittings.Dry Break FittingsDry break fittings are used in the safe transfer of hazardous materials. Jason Industrial offers a full line of hydraulic hose fittings to complement our hose products. These fittings are designed to provide quick disconnects and no spills. Some important features of hydraulic couplings are the configuration for dual-flow shut off for optimal performance and sight flow indicators.Push In Hose FittingsPush in hose fittings are used to quickly connect air or water lines, without the use of clamps and other tools. In most cases, the process is a straightforward one: Ensure that the end of the hose to be attached is neatly cut, Unscrew the sealing cap from the connector and pass this over the end of the hose, Firmly screw or slide the connector onto the hose, Slide the sealing cap back up the hose and onto the cap, screwing it back into place. They are connected to different-sized devices for varying tasks, in many environments. 60 Series couplings are the most rugged we offer, designed for use with Jasons 4 and 6 spiral extreme pressure hoses. We use a range of precision engineering and cold-forming techniques to create durable components with lasting performance. Before purchasing, you should determine the following factors: Required diameter (determined by the diameter of the hose), Whether the connector will be channelling water, air, or a different liquid, Whether you need an automatic shut-off for accidental or deliberate pipe removal, Whether the media passing through will be chemically compatible. Hose fittings and couplings are parts used to create custom hose assemblies for carrying air, water, fluids, and chemicals through a pipe system. There is no standard size because there is no singular standard use for hose connectors. How to Identify the Correct Hydraulic Hose Fittings. While there might be hundreds if not thousands of hydraulic fittings and connectors, they all boil down to three basic types. It is important to routinely review the performance of your end connections and consider if a different type could improve efficiency or quality in your system. Hydraulic hoses are used for the flexible connection of two fluid ports.. https://www.swagelok.com/en/blog/flexible-hose-end-connection-types. First of all, you need to figure out whether its a permanent or reusable type, and the permanent fittings will be those which are crimped. Many types of end connections are similar in appearance, but they may have minor dimensional or thread differencesmeaning they are not truly interchangeable. JavaScript seems to be disabled in your browser. How Do I Measure for the Hydraulic Fitting I Need? Camlock Hose FittingsCamlock Hose Fittings, also known as Cam and Groove Fittings, are a type of hose coupling that are designed to quickly connect and disconnect the fittings to a pipe or hose. There are various combinations of actual dimensions, O-ring position, seat angle degrees, etc. The returnable type of fittings is installed on the hose with the help of screwing. We have partnered with industry leaders in fitting manufacture such as Campbell Fittings, Dixon Valve, OPW, Eaton Weatherhead, and others who allow us to adapt, connect, and assemble hoses safely. They are also capable of resisting heavy vibrations which many systems are subject to, so they dont break down nearly as frequently. Before we explore the different types in greater detail, we should first mention that universal hose connectors do not feature threading. Rosenberg, TX 77471 This could include valves, cylinders, or pumps. You must Register or Login to post a comment. Knowing the proper time to replace your industrial hoses can save your plant thousands in maintenance costs. Different industries require end connections designed for specific uses. Consider the following three items: industry standards, hose type, and system specifications. POLYAIR Series HS1131, HS1134, HS1136, HS1138 Multi-Purpose Air Hose Assemblies, Series HS1171, HS1174, HS1176 General Service PVC Pneumatic Air Tool Hose Assemblies, Series HS1181, HS1184, HS1186 Utility-Grade PVC Air Tool Hose Assemblies, Series HS1317 Heavy Duty Reinforced Green PVC Water Hose Assemblies, Series HS2163HDW Contractors Black PVC Water Hose Assemblies, Series A1243 Non-Toxic PVC Air Breathing Hose, Series A1263 Low Temperature Non-Toxic PVC Air Breathing Hose, PNEU-THANE Series K5090, K5094, K5096 Lightweight Polyurethane Pneumatic Air Tool Hose, Series A1141, A1144, A1146, A1148 Special Purpose PVC/Polyurethane Air Hose, Tundra - Air Series K1231, K1232, K1234, K1236 Air Water Hose, POLYAIR Series K1131, K1134, K1136, K1137, K1138 Multi-Purpose Air Water Hose, Series K1154, K1156 General Purpose PVC Air Water Hose, Series K1171, K1173, K1174, K1176 General Service PVC Air Water Hose, Series K1181, K1184, K1186 Utility Grade PVC Air Hose, Series A1307 Standard Duty Reinforced PVC Water Hose, Series A1317 Heavy Duty Reinforced PVC Water Hose, Series 3300 Ether-Based Polyurethane-Lined Clear PVC Tubing, Series 2600 85 Shore A Ether-Based Clear Food Grade Polyurethane Tubing, Series 2840, 2841, 2844, 2846 95 Shore "A" Ether-Based Heavy Duty Polyurethane Tubing, 220 Series Linear Low Density Food Grade Polyethylene Tubing, 221 Series Linear Low Density Industrial Grade Polyethylene Tubing, Utility Food Grade and Heavy Duty Service, Vinyl Blower Duct with Black Urethatne Wearstrip, Novaflex HDAP - All Purpose Thermoplastic, PVC General Purpose Suction and Transfer Hose, Foster Quick Connect Air Couplings & Fittings, Recoil Self Storing Polyurethane Air Hose, One Way Shut-Off Type Industrial Interchange, Plain Bevel Seat x Plain Bevel Seat with Hex Nut 90 Degree Elbows, Plain End Bevel Seat with Hex x 90 Degree Elbow, Threaded Bevel Seat x 90 Degree Elbow #7 Finish, King Short Shank Suction Couplings (NPSM Thread), Bayloc Dry Disconnect Coupler x Female NPT, Bayloc Dry Disconnect Adapter x Female NPT, Bayloc Dry Disconnect Adapter x 150# ASA Flange, Bayloc Dry Disconnect Coupler x 90 Swivel Female NPT, Bayloc Dry Disconnect Jump Size Adapter x Female NPT, Bayloc Dry Disconnect Vapor Adapter x Female NPSM, Bayloc Dry Disconnect Greaseless Coupler x Female NPT, Bayloc Dry Disconnect Coupler Repair Kit, Bayloc Dry Disconnect Coupler Locking Kit, Bayloc Dry Disconnect Adapter Repair Kit, Mann Tek Dry Disconnect Adapter Tank Unit x Female NPT, Mann Tek Dry Disconnect Coupler Hose Unit x Female NPT Tank Car Unloading Assembly, Mann Tek Dry Disconnect Coupler x 150# ASA Flange, Mann Tek Dry Disconnect Adapter Tank Unit x 150# ASA Flange, Mann Tek Dry Disconnect Coupler x TTMA Flange, Mann Tek Dry Disconnect Adapter Tank Unit x TTMA Flange Tank Car Unloading Assembly Handle Global Cam & Groove Type DP Dust Plug, Mann Tek Dry Disconnect Dust Plug Mann Tek Dry Disconnect Dust Cap, Dual Hose Reels for Oxygen-Acetylene and T Grade, Spring Rewind Hose Reels 1/2 - 1 Inlet/Outlet Series SP and DP, Power Cord and Light Reel - Less Cord and Accessory, Hot Water Washdown and Food Prep Hose Reels, Versatile Hand Crank\Motor Driven Hose Reels, Band-it Tool, Tension limiter, Ratchet Tool and Free-End Clamps, Type 316/317L/400 Band-It Band and Buckles, Galvanized Carbon Steel Band-It and Buckles, ID Tagging System/Customized Embossed Tags, Micro Tie-Dex Clamping Systems (1/8 in.
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