In the CV-WIRE mode, when the control cable is connected to the 14-pin connector, the auto-sensing circuit automatically makes the Output Control inactive and the wire feeder voltage control active. Innovative Service Access Lockable, removable sliding engine access door provides ample space for engine and oil filter work without requiring a large clearance space on your truck. The engine shuts down shortlyafter starting and trips the battery circuit breaker (CB5). The machine seems to be locked into the CC-stick mode of operation. Order K802N Full-KVA Power Plug (1-Phase) One dual voltage plug rated at 120/240V, 50 amps. The engine will not idle down to low RPM. There is no difference in operation with the VRD On or Off for this mode. 
No welding output in any mode. 
Engine will not go to high idle under weld or auxiliary loading. NOTE: The TIG process is to receive a low voltage welding process. Comes standard with a Duo-Hitch, a 2 Ball and Lunette Eye combination Hitch.
Typically a forceful digging arc is preferred for root and hot passes. The engine shuts down shortly after starting. CAUTION Do not allow the starter motor to run continuously for more than 20 seconds. Locate oil drain hose and valve in bottom of base and pull through the hole in the battery access panel on the welder. E-2 E-2 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Major Physical or Electrical Damage 1. SAFETY PRECAUTIONS WARNING Have qualified personnel do all maintenance and troubleshooting work. Arc control adjustment for a soft, buttery arc or a more forceful digging arc. A-3 WARNING Lift only with equipment of adequate lifting capacity.
Patented radiator cap cover is latched for easy access and is lockable. STOP position stops the engine. Engine will not "crank". 5. For Service outside the USA: Email globalservice@lincolnelectric.com Copyright Lincoln Global Inc. For use with machines having Code Numbers: Equipped with VRD (VOLTAGE REDUCTION DEVICE). Shut the welder off. The the process being used. Utilisez un ventilateur ou un aspira- Desconectar el cable de ali- mentacin de poder de la mquina antes de iniciar cualquier servicio. Do not lift this machine using lift bail if it is equipped with a heavy accessory such as trailer or gas cylinder. Patented tilt down control panel for easy servicing of internal components. The machine has normal weld and auxiliary output. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. The engine will not crank when the start button is pushed. See the MAINTENANCE section for more detailed information on testing and resetting the GFCI. A-8 INSTALLATION CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Connection of LN-7 or LN-8 to the VANTAGE 400 1. Outputs normal in other modes. Major mechanical or electrical damage is evident. A-9 INSTALLATION A-9 Spool Gun (K487-25) and Cobramatic to VANTAGE 400 WARNING Connection of the LN-25 to the VANTAGE 400 Shut off welder before making any electrical connections. Standard engine gauges allow you to monitor performance at a glance. Standard DC Touch Start TIG welding, not scratch start, for easy arc starting that avoids tungsten Single-side engine access with lockable sliding door. Do not operate with panel open or guards off.
Lincoln Electric Rapid Response Service! No welding output or auxiliary power. The information herein is for personal use and informational purposes only. Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode being used. Convenient slide-out battery drawer below control panel. B-2 B-2 OPERATION FIGURE B.1 1 11 2 9 3 10 4 14 13 15 12 17 8 22 7 16 23 21 20 19 5 18 6 WELDING CONTROLS (Figure B.1) 1. However, your overall safety can be increased by proper installation and thoughtful operation on your part. Tighten fan belt if loose. 6.b. A control cable type feeder does not function when connected to the 14 pin amphenol. This will keep the "Solid State" contactor open and provide a "cold" electrode until the Amptrol or Arc Start Switch is pressed. No output in PIPE MODE. E-6 E-6 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION The welding arc is cold. The weld- 1.
B-7 B-7 OPERATION "REMOTELY CONTROLLED" position. Downhill pipe mode with active arc force control enhanced downhill pipe welding mode. DO NOT INSTALL, OPERATEOR REPAIR THIS EQUIPMENTWITHOUT READING THIS MANU-AL AND THE SAFETY PRECAU-TIONS CONTAINED THROUGH-OUT. Do not push the START button while the engine is running because this can damage the ring gear and/or the starter motor. RECOMMENDED ACCESSORIES GENERAL OPTIONS Power Plug Kit (20A) Provides four 120V plugs rated at 20 amps each, and one dual voltage, full KVA 1-phase plug rated at 120/ 240V, 50 amps.
CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. E-3 E-3 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Engine shuts down while under a 1. Compact Case with Stainless Steel Enclosure One of the most compact 500 amp machines available. DIMENSION PRINT L12853 D 46.62 1184.15 2.25 57. Check the oil level every four hours of running time during the first 50 running hours.
Turn the engine off before working inside the machine or servicing the engine. Lincoln arc welding and cutting equip-ment is designed and built with safetyin mind. Learn how your comment data is processed. See Installation and Operation sections for an explanation.
24.00 609.6 5.75 146.0 VANTAGE 400 1.27 32.3 35.94 913.0 39.81 N.A. IF the Engine Protection or Battery Charging Lights do not turn off shortly after starting the engine shut off the engine immediately and determine the cause. Check the oil level before starting the engine. N.B. Engine protection system includes automatic shutdown for low oil pressure or high engine temperature. 2. Order K2808-1 K126 PRO *Prices are pre-tax. It is recommended that each time the oil is changed the oil filter be changed as well.
-----------------------------------------------------------------------ELECTRIC SHOCK can kill. Poor work lead connection to work. Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments. The engine runs normally and the auxiliary power is normal. More HP for output at high alititude than a naturally-aspirated engine. Note, the serial communication between Vantage Pro and Vantage Pro2 are very similar except in a few places noted in. Do not touch these hot parts with your bare skin or wet clothing. CLEANING: Blow out the generator and controls periodically with low pressure air. Replace the fuel filter if it is found with excessive water accumulation or sediment. Weld output is normal and the engine operates normally. (2.0 mm) drive roll kit for cored wire. 1. Battery drawer on front of machine and top-mounted radiator cover provide convenient access to these systems. Requires the T12153-9 Full-KVA Power Plug (1-Phase). The arc quality is poor with excessive spatter. To properly test and reset the GFCI: STORAGE: Store in clean, dry protected areas. Be sure the unit is off. 6.a. Reduce load if it is exceeding machine rating. ENGINE DRIVEN WELDERS Vantage 500 (Compact Case) Output Range See Back Page Rated Output Current/Voltage/Duty Cycle 500A/40V/100% 525A/38V/60% Processes Stick, TIG, MIG, Flux-Cored, Gouging Product Number K2686-2 - U.S. and Canada K2686-1 - Export See back for complete specs Compact Design!
Engine runs rough. (Control or Idler). 2. iii iii SAFETY WELDING and CUTTING SPARKS can cause fire or explosion. Place switch in "Weld Terminals On" position when welding without control cable. NEMA 15-50P.
(continued).
500 amps @100% duty cycle with output range up to 525 amps using Chopper Technology. The electrode and work (or ground) circuits are electrically hot when the welder is on. Wear dry, hole-free gloves to insulate hands.
No toque las partes o los electrodos bajo carga con la piel o ropa mojada. The specific diagram for a particular code is included with the machine. B-6 B-6 OPERATION The OUTPUT CONTROL dial adjusts the full output range for pipe welding.
Standard stainless steel roof, side panels and engine-access door deliver added protection and durability. 4. RETURN TO MAIN MENU VANTAGE 400 For use with machines having Code Numbers: IM989-B December, 2012 11530, 11785, 11920 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. The ARC CONTROL dial sets the short circuit current (arc-force) during stick welding to adjust for a soft or more forceful digging arc (crisp). Call 1.888.935.3877 to talk to a Service Representative Hours of Operation: 8:00 AM to 6:00 PM (ET) Mon. 6. Plenty of ACGenerator Power 22 kW peak (20 kW continuous) 3-phase 240V AC generator power.
Faulty idler solenoid. Has 83% reduced wire feed speed capability for 6 oclock pipe welding with Innershield wire. Handy oil drain valve and tube makes oil changes easy. If the diagram is illegible, write to the Service Department for a replacement. Authorized Field Service Facility. If this is not possible, cover them to prevent the welding sparks from starting a fire. The machine welds normally in all modes and the range of weld output seems normal, but one or both of the front panel displays is blank, incorrect welding value, or displays parts of numbers. The machine will weld but the welding arc is COLD. NOTE: This diagram is for reference only. 1. Increasing the number from -10(soft) to +10(crisp) increases the short circuit current which results in a more forceful digging arc.
Be sure machine is stable when lifting. Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. Idler may not respond with less than a 100 watt load. Make sure the MODE selector ing arc is not stable or is not satisfac- switch is in the correct position for tory. When using the TIG Module, the OUTPUT CONTROL on the VANTAGE 400 is used to set the maximum range of the CURRENT CONTROL on the TIG Module or an Amptrol if connected to the TIG Module. Gardez la tte lcart des fumes. The engine starts but shuts down immediately when the start button is released. Disconnect the negative battery cable to ensure safety. 3-Wire Service 120 VOLT COMPANY 120 VOLT METER NEUTRAL BUS N LOAD DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION.
D-4 D-4 MAINTENANCE FUEL COOLING SYSTEM WARNING HOT COOLANT can burn skin. Contact authorized local Engine Service Shop. 2.
The machine has normal weld and auxiliary output. K2636-1 TRAILER - Two-wheeled trailer with optional fender and light package. do not fill above the "FULL" mark. Indicator light turns on for low oil pressure or high engine temperature. These documentations are only intended for a qualified person who is aware of the respective safety regulations and hazards. NEMA 14-50P. 2. Products names, logos, brands and other trademarks are the property of their respective trademark holders in the USA and other countries. The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS. The engine will not idle down to low RPM. For highway use, consult applicable federal, state, and local laws regarding possible additional requirements. ii ii SAFETY ELECTRIC SHOCK can kill. Fuel, oil pressure and engine temperature gauges help you monitor performance. (continued). Welding and auxiliary outputs are normal when the idle switch is in the HIGH IDLE position. ARC CONTROL- The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. The engine goes to low idle, but will not stay low idle. Post questions, comments, reviews or page errors in the comment box below. Machine operates normally in the CC-STICK mode and has normal AC auxiliary output. The machine will weld but the welding arc is COLD. Insulate yourself from work and ground. in.
For use with machines having Code Numbers: 11186, 11462, Sales and Service through Subsidiaries and Distributors Worldwide , Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3877 FAX: 216.486.1751 WEBSITE: www.lincolnelectric.com, World's Leader in Welding and Cutting Products . 2. Printed circuit boards are environmentally-shielded using Lincoln Electrics engineered potting and protective frame trays. Auxiliary power load is less than 100 watts. CASEFRONT GRAPHICS MAY NOT MATCH ALL CODES. B-3 B-3 OPERATION 4. Starting System Capacities 135.6(2.2) 12VDC Battery & Fuel: 20 gal. Give the equipment code number. i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Remove radiator cap and add coolant to radiator.
LINCOLN ELECTRIC VANTAGE 400 CE (01) PDF MANUAL, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on WhatsApp (Opens in new window), Click to share on Telegram (Opens in new window), Click to share on Pinterest (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to share on Tumblr (Opens in new window), Click to share on Skype (Opens in new window), Click to share on Reddit (Opens in new window), Click to share on Pocket (Opens in new window), Click to email a link to a friend (Opens in new window). 18. 120V plug may not be compatible with common household receptacles. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
Disclaimer | Privacy Policy | Terms and Conditions. A-7 A-7 INSTALLATION CONNECTION OF VANTAGE 400 TO PREMISES WIRING 240 VOLT GROUNDED CONDUCTOR POWER 240 Volt 60 Hz. C-1 ACCESSORIES FIELD INSTALLED OPTIONS / ACCESSORIES C-1 WIRE FEEDER OPTIONS K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing.
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